Automated SMT/THT Line — Prototype and Series Production, from a Single Unit to High Volumes
We work with companies that have electronics designed in-house or by an external R&D team and need a manufacturing partner capable of scaling from prototypes to series production without compromising quality. They come to us when their existing subcontractor cannot scale with increasing volumes, when an automated SMT/THT line is needed instead of manual assembly, or when production documentation and batch traceability become requirements of the end customer or an audit. The decision is usually made by the CEO or CTO of a technology company, the Head of Product responsible for bringing the product to market, or an Operations Director looking for a reliable supplier for a long-term manufacturing contract.
We review the PCB design for manufacturability — checking the completeness of the bill of materials (BOM), availability of alternative components, and risks associated with automated assembly. We provide a clear list of required improvements before the first component is ordered.
We source components from verified distributors, taking lead times and End-of-Life risks for critical components into account. For larger production runs, we secure a component buffer to ensure that production downtime does not depend on a single supplier.
An automated SMT line mounts surface-mount components with a level of repeatability that manual assembly cannot provide — essential for production runs of hundreds or thousands of units. Soldering profiles are individually optimized for each PCB.
Where the design requires through-hole components — connectors, power components, or mechanical elements — we assemble them manually or use a selective soldering line, depending on production volume. The quality of this stage directly affects the mechanical durability of the device.
Every PCB undergoes AOI inspection and electrical testing (ICT/functional) before shipment — defects are identified before final assembly, not afterward. The results are included in the production report with full batch traceability.
We talk about what you actually want to achieve — not just about technical specifications, but also about the budget, timeline, and constraints you are currently facing. We also determine whether we join as a full R&D team or as a subcontractor for a defined scope.
You get a concrete figure and a realistic timeline, not "from–to" ranges. The estimate shows the breakdown into stages so you can see what you are paying for and when you can decide to continue or exit the project.
We work in short iterations with regular checkpoints — you see progress in real time instead of waiting weeks for the first result. Every checkpoint is an opportunity to adjust course before an error turns into cost.
We finish with a formal sign-off and full technical documentation — schematics, source code, production specifications. Everything is handed over to you, regardless of whether we deploy the product ourselves or hand it over to your team.
Mechanics, electronics, firmware, and cloud developed by a single team — without passing the project between external subcontractors at the intersection of disciplines. This means less integration risk, a single person accountable for the whole, and faster decisions when a compromise between mechanics and electronics is needed.
A rarity on the Polish market — engineering tests and CE certification support are performed on-site, without queuing for an external lab. We catch EMC issues at the prototype stage, not right before certification when a fix means weeks of delay and redesigning the board.
Research and Development Center (decision of the Ministry of Development and Technology, 2024) — a formal status that facilitates cooperation with procurement departments of large companies and opens the door to grants if you plan to fund part of product development with EU funds.
We design vending devices from concept to prototype — cabinet mechanics, control electronics, integration with payments, and remote monitoring systems. Our own experience with the Anyvend family translates into faster client concept validation.
Medical devices require mechanical precision, documentation compliant with standards, and full traceability of the design process. We work iteratively, with documentation ready for further certification, not just for a working prototype.
Automation and control systems for production lines — from sensors and controllers to integration with the client's existing infrastructure. Production downtime costs more than the project itself, so we validate assumptions before moving to a physical prototype.
Components for the aerospace sector require rigorous documentation and tolerances that other industries do not accept. We have executed projects of this type for MTC S.A. (components for Blue Origin, Redstone US Army).
Leave your contact details — our engineers will get back to you within one business day. Full documentation and intellectual property rights are always handed over to you.
