Research and Development Work for the Design of an Electronic Platform for UBOT3d Printers

<-   wróc do listy case studies<- return to list of case studies
Opis klienta:
Client Description:
Opis klienta:
UBOT3d is a company specializing in the production of innovative 3D printers. In the face of the rapidly growing 3D printing industry in Poland, the company faced challenges related to the implementation of new features and the risk of supply chain disruptions due to reliance on off-the-shelf components.
Cel projektu:
Project Objective:
The project's objective was to create a microcontroller-based electronic platform enabling remote control and monitoring of printing processes in the UBOT3d printer lineup.

Wyzwanie:

The Challenge:

The main challenge was to develop a comprehensive controller compatible with three printer models without requiring hardware modifications, while effectively monitoring and compensating for XY-axis backlash and resonance frequencies.
Zakres prac:
Scope of work:

1. Technological analysis and definition of target technology assumptions.

2. Definition of electronic architecture and cloud system structure.

3. PCB design utilizing "SmartFET" semiconductor technology.

4. Research using accelerometers to enable auto-tuning, and reduce backlash and resonant frequencies.

5. Thermodynamic stability testing at 70°C.

6. Implementation of predictive maintenance algorithms.

7. Prototype manufacturing and production of six Release Candidate units.

8. Preparation of manufacturing documentation and EMC Pre-Compliance testing report.

‍

Wyniki projektu:
Project results:
Ikona
Zespół Exa22 opracował zaawansowany układ elektroniczny z komponentami odporności na zakłócenia oraz technologię zdalnego monitorowania z wykorzystaniem chmurowej infrastruktury. Implementowane algorytmy wykrywały luz oraz alarmowały użytkownika o potrzebie serwisowania.
Ikona
W wyniku realizacji projektu stworzono kompletną platformę elektroniczną, która zrewolucjonizowała sposób, w jaki drukarki UBOT3d są obsługiwane. Opracowane algorytmy znacznie poprawiły jakość druku i efektywność produkcji.
Rozwiązania techniczne:
Technical solutions:

Kluczowe korzyści:

Key benefits:

As a result, the client gained full control over the electronics production process, ensuring high quality and on-time delivery. The new platform significantly improved the quality and reliability of UBOT3d’s devices, increasing their competitiveness on the market.

Projekt zakończono osiągnięciem poziomu TRL8, co oznacza gotowość urządzenia do wdrożenia na rynek.

The project was completed by reaching TRL8, which means the device is ready for market deployment.